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Tag: Electrolytic Capacitor Failure

Racal 9478: Widespread Electrolytic Capacitor Failure

Posted by Shaun Merrigan in Electronics, Restoration, Troubleshooting. Comments Off on Racal 9478: Widespread Electrolytic Capacitor Failure

25th May

The Racal Dana Model 9478 Frequency Distribution System has an internal precision, oven-controlled crystal oscillator, or it can be phase locked to an external signal derived from a GPSDO or other master oscillator.  The system will automatically lock to an external signal above 100 mV, and with a standard frequency of 1, 5 or 10 MHz.  “In Lock” indication is provided.

I recently repaired two Racal 9478 units. What I found was widespread electrolytic capacitor failure such as I had never encountered before. A summary of the issues found in both units follows:

Virtually all electrolytic capacitors in both units (nearly 90 in all) had failed, showing either very low capacitance and/or very high ESR. Interestingly enough none showed short circuit failure.All the failed electrolytic capacitors were made by Philips in late 1980’s The -15v regulator was originally bolted … Read More »