In a recent post, I documented the replacement of a difficult to read VFD display with a modern TFT display in my Advantest R6581T. It was unequivocally worthwhile and has been working extremely well. Nowl, I am at it again, but his time the subjects are the HP 3478A 51/2 digits DMM and the HP 3457A 6/12 digit DMM. Both of these DMM’s use LCD readout displays, and while they are readable in good lighting, they have no backlight, are difficult to see from certain angles, and are fatiguing (for me) to look at. Given the results I see with the R6581T replacement, I had replicate this success with the other DMM’s.

I thank Ian Johnston who developed these replacements and generously made them available to the community. Here is Ian’s video of the 3478A Display Replacement and here is Ian’s video of the 3457A Display Replacement.

The process for replacement is as follows:

  • Obtain the Gerber files, code, and build notes from Ian’s GitHub pages
  • Have the PCB’s made
  • Order the parts
  • 3D print the TFT LCD holders
  • Populate the PCB’s
  • Program the STM32 Blue Pill
  • Remove the old display
  • Install the new display and holder
  • Test and enjoy the new display

The process involves PCB ordering, populating, soldering, programming and assembling.

Here are the old LCD displays in situ:

3457A LCD Display
3457A LCD Display
3478A Display with Degradation
3478A Display with Degradation
3478A Display Removed showing degradation
3478A Display Removed showing degradation

The 3478A and the 3457A use the same display use simlar LCD displays and protocols. The new display PCB’s are therefore similar. They layout is slightly different in order to accommodate the ribbon connector.

HP 3457A Replacement Display Board Recto
3457A TFT PCB Recto
HP 3457A Replacement Display Board Verso

The 3457A display is readily accessible and quite simple to remove:

3457A LCD Panel in meter
3457A OEM LCD Panel in meter
3457A TFT Replacement Parts Before Install
3457A TFT Replacement Parts Before Install

I found that the 3457A has at least two main board part numbers which have very different part layouts and part designations: 03457-66501 and 03457-66511. The OEM display Vcc supply resistor on the older board (66501) was R540. This is the resistor that needs to be bypassed in order to supply the correct voltage to the STM32. On the newer main boards this resistor is R615.

3457A R540 On Older Style Main Board
3457A R540 On Older Style Main Board

The new display board installed into the 3457A. I had not bypassed R540 with a permanent jumper in this image.

3457A Replacement Display Installed
3457A Replacement Display and Driver Board Installed

The 3478A required much more disassembly than the 3457A in order to remove and replace the display:

3478A's Disassembled
3478A’s Disassembled

There are at least two different revisions of the 3478A which have very different case and frame assemblies. Ian ran into this as well.

3478A Disassembled Older Model
3478A Disassembled Older Model
3478A Disassembled Newer Model
3478A Disassembled Newer Model

The RIFA AC Line filter capacitors were replaced. These had degraded significantly.

3478 RIFA Safety Capacitors Replaced
3478 RIFA Safety Capacitors Replaced

3478A Display Board Assembly:

3478A Display Replacement Assy Series
3478A Display Replacement Series
3478A Display Replacement Assy Series
3478A Display Replacement Series
3478A Replacement TFT Installed
3478A Replacement Display and Driver Board Installed

And the final result captured in low light so that the TFT LCD display really stands out:

Replacement Displays 3478A 3457A Low Light
Replacement Displays 3478A 3457A Low Light

A couple of final notes: I had previously replaced the electrolytic capacitors and memory backup batteries in the 3457As. Therefore they did not require any additional service. However, the 3478As had both the original RIFA Filter capacitors and the original electrolytic capacitors. Since I was well into the disassembly of these units I replace the lot. I had replaced memory batteries previously.


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