Overview

The DM 5010 was designed as a modular, rackโ€‘mountable multimeter module for Tektronixโ€™s TM5000 series mainframes. It combines a 4ยฝโ€‘digit display resolution with a microprocessorโ€‘based front end and keypad control, letting users run measurements locally or automate them over IEEEโ€‘488/GPIB for test systems and production environments.

Key Specifications

  • Resolution: 4ยฝ digits with autoranging operation for convenience and speed.
  • Voltage ranges: 200 mV to 2000 V in decade steps (top range limits apply for DC/AC).
  • Resistance ranges: 200 ฮฉ to 20 Mฮฉ in decade steps.
  • True RMS measurement: Supports true RMS AC or AC+DC conversion for accurate AC readings on nonโ€‘sine signals.
  • Additional tests: Builtโ€‘in diode test and support for current measurement via external shunt and scaling. These core specs make the DM5010 versatile for both lowโ€‘level precision work and higherโ€‘voltage.

I have two Tektronix DM 5010 units that require restoration. This post describes the start of that process.

Both units were operation, but both threw Error 351 (calibration constants lost). The D5010’s originally had a NiCd memory backup battery which had long since gone flat and (possibly) corroded the A4 CPU board.

Battery Corrosion on Board
Battery Corrosion on Board

The original NiCd battery comprised two 1.2v cells in series:

NiCd Battery Construction
NiCd Battery Construction

After removing the old batteries and cleaning the boards of corrosion, I replaced the NiCd battery with a long-life Lithium battery:

DM5010 Lithium Cell Installed on A14 CPU Board

I added a diode in series with the lithium battery to prevent it from being charged by the original circuitry. The diode allows the lithium battery to supply a small current to the memory chip.

Several aluminum electrolytic capacitors showed high ESR, so I decided to replace all of them:

DM5010 Capacitors Replaced on A15 Isolation Board

The circuit cards were reinstalled as follows:

DM5010 A17 Relay ADC Board Installed
DM5010 A16 RMS Converter Board Installed
DM5010 A17 A16 and Shield Installed
DM5010 A15 Isolation Board Installed
DM5010 A14 CPU Board Installed
DM5010 All Boards Installed and Shield in Place
DM5010 PCB Retaining Rod at Rear Panel

Both of the DM 5010 units were repaired and reassembled as described above. With the new lithium memory battery, the calibration will be held for many years before requiring battery replacement.

The basic functions of each DM5010 were checked and found to be OK, but out of calibration. That process will be documented in Part 2 of this series.


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